2007 toyota tundra tailgate diagram

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2007 TOYOTA TUNDRA TAILGATE EXTRUSION INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 15-03-2012

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INSTALL THE HOUSING A. If not already done, remove the bulkhead deck rail (Photo 4) . B. Place the Housing Assembly onto the bedrails (Photo 5) . This is best accomplished with two people. Center it between the bedrails and leave about ?” of space between the bulkhead and the back of the Housing. Do not fasten the Housing in place. C. Lift the Lid on the Housing and lean it against the cab (Photo 6) . Place a rag between the Lid and cab to prevent scratches. D. Making sure to leave the Pull-Strap connected to the threaded shipping Stud, rotate the Lock Lever to the 10 o’clock position (Photo 7) . Photo 5 Photo 6 Photo 7 Photo 4 STEP 3: INSTALL THE TRACKS ON DECK RAIL E QUIPPED BEDS . A. Remove the End Caps from the deck rails (Photo 8) . B. Insert threaded rectangular blocks (2 each side Crew Max bed; 3 each side short/long bed). INSTALL THE TRACKS ON DECK RAIL E QUIPPED BEDS ( CONTINUED ) Note: The threaded hole is off-centered and the block must be inserted with the hole closest to the bottom (Photo 9) . Note: Tracks for 2007 Tundra truck beds are shipped with the clamp setups for both applications with and without “Deck Rail Systems”. Before proceeding with an application with deck rails, you must first remove the Clamps shown (Photo 10) . C. Lower the tailgate and place the driver’s side Track onto the bedrail (Photo 11) , and key it onto Housing Stem (Diagram 12) , being sure that the Handle is properly engaged into the Track. D. Using 1/4-20 x 1-1/4″ countersunk screws, loosely secure the Tracks to the threaded blocks (Photo 13) . Do not tighten. E. Use a #10-24 x 1/2″ truss head screw and Cargo Nuts to secure the Tracks to the Housing Stems (Photo 14) . Tighten these connections securely. F. With the driver’s side Track in place, repeat sub-steps B-E for the passenger’s side Track. INSTALL THE TAILGATE EXTRUSION A. Lower the tailgate and insert fi ve (5) plastic shims beneath the inside fl ange of the tailgate cap in the locations shown (Photo 15; Diagram 16) . B. Being careful not to strike the ends of the Tracks, close the tailgate and place the Tailgate Extrusion upon the edge of the tailgate, centering it between the Tracks (Photo 17) . C. While holding the Tailgate Extrusion in place, use a #8 x 3/4″ self tapping screw and power screw gun to secure the center hole. (Photo 18) D. Lower the tailgate and hold the Tailgate Extrusion tight and square to the tailgate. Secure each end hole (Photo 19) making sure the screw passes through the shim described in Step (A) above. Secure the two remaining holes

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